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Custom EV: High-Performance Electric Bicycle

Table of Contents

Leveraging my experience at Grin Technologies, I engineered a custom electric bicycle optimized for urban commuting and efficiency testing. The build integrated commercial off-the-shelf components with custom telemetry solutions.

Component Specifications
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  • Frame: Montague Paratrooper (Folding Mountain Bike)
  • Propulsion: Nine Continent 2807 Direct Drive Hub Motor (optimized for regenerative braking).
  • Power Storage: AllCell Technologies 36V 11Ah Li-ion battery (utilizing Phase Change Material for thermal management).
  • Control System: ASI BAC-350 Field-Oriented Controller (FOC) for silent, efficient operation.
  • Lighting:
    • Front: Cycle Lumenator (1000 lumen output, tapping into main pack voltage).
    • Rear: Electrolight (Integrated brake light).
  • Telemetry & Human Machine Interface:
    • Display: Cycle Analyst V3 (Primary dashboard for tracking Ah consumed, Watts, Speed).
    • Data Logging: Custom-solder HC-05 Bluetooth Module bridge to transmit serial data to the EV Trip Analyzer web app.

Note: This vehicle served as the primary testbed for the EV Trip Analyzer software.

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